Screen printing, also known as silkscreen printing, is a versatile and widely-used printing technique that allows for vibrant, durable designs to be printed on a variety of materials. At TSS Printing, we take pride in our ability to transform your ideas into stunning prints that stand the test of time. Whether you're looking to create custom t-shirts, hoodies, hats, or promotional items, our screen printing services offer unmatched quality and creativity.
Screen printing is a meticulous process that involves several key steps to ensure the final product is perfect in every detail. Here’s a closer look at how we bring your designs to life:
The first step in screen printing is preparing the design. This involves creating a digital version of your artwork and then converting it into a format suitable for screen printing. The design is usually separated into individual colors, as each color will be printed using a separate screen.
Next, we create the screens. A screen is a fine mesh stretched over a frame, and each color in your design requires its own screen. The screens are coated with a light-sensitive emulsion and then exposed to light through a film positive of the design. The areas of the screen exposed to light harden, while the unexposed areas remain soft and can be washed away, creating a stencil of your design.
Once the screens are ready, they are mounted onto a screen printing press. The material to be printed on, such as a t-shirt or hoodie, is placed on a platen, and the screens are aligned to ensure precise registration of each color.
Ink is then applied to the screen and spread across using a squeegee. The ink passes through the open areas of the stencil and onto the material below. This process is repeated for each color in the design, allowing for multi-colored prints with incredible detail and vibrancy.
After printing, the ink must be cured to ensure it adheres permanently to the material. This is typically done using a heat press or conveyor dryer, which heats the ink to a specific temperature, setting it into the fabric.
Finally, each printed item undergoes a thorough quality check to ensure the print is perfect. We inspect for any imperfections or misalignments and make sure the colors are vibrant and the details sharp.
Choosing screen printing for your custom apparel and promotional items comes with numerous benefits:
Screen printing uses thick layers of ink, which result in prints that are incredibly durable and resistant to fading. The designs can withstand repeated washing and wear, maintaining their vibrancy and clarity over time.
Screen printing is suitable for a wide range of materials, including cotton, polyester, blends, and even specialty fabrics like canvas and nylon. This versatility makes it ideal for various products, from t-shirts and hoodies to tote bags and banners.
The inks used in screen printing are exceptionally vibrant and opaque, allowing for bold, eye-catching designs. Whether you need a single color or a multi-colored print, screen printing delivers stunning results with rich, saturated hues.
Screen printing becomes increasingly cost-effective with larger orders. Once the screens are created, they can be used to print numerous items with consistent quality, making it an economical choice for bulk printing.
Screen printing offers endless possibilities for customization. From simple logos and text to intricate artwork, the technique allows for a high degree of detail and creativity, ensuring your designs are unique and impactful.
At TSS Printing, we offer comprehensive screen printing services tailored to meet your specific needs. Here’s what you can expect when you choose us: